Bumpers
DESCRIPTION Bumpers are used at the front and rear of the
vehicle. Bumpers are incorporated into the design of
the front and rear fascias. They are mounted to the
frame with brackets and may contain some lamp elements. OPERATION Bumpers are designed to protect the exterior sheetmetal
in low impact situations. The bumpers are
attached to the frame and provide mounting points
for some optional accessories such as fog lights. REMOVAL (1) Open hood.
(2) Support front bumper on a suitable lifting
device.
(3) Disengage wire connectors from fog lamps, if
equipped.
(4) Disengage push-in fasteners attaching air
deflector to bottom of bumper fascia. (5) Pull the front wheelhouse liner back at the
bumper and remove bolts attaching outer bumper
brackets to frame rail (Fig. 1).
(6) Remove the bolts attaching the bumper to the
inner bumper bracket.
(7) Separate front bumper with outer bracket
attached from vehicle. INSTALLATION When the front bumper is installed, there should
be a 19 mm gap between the bumper and front
fender.
(1) Place the bumper on a suitable lifting device
and position the bumper at the vehicle.
(2) Install the bolts attaching front bumper to
inner bumper bracket. Tighten to 94 N*m (70 ft. lbs.)
torque.
(3) Install the bolts attaching outer bumper brackets
to the frame rail. Tighten to 94 N*m (70 ft. lbs.)
torque. Ensure front wheelhouse liners are positioned
correctly behind bumper.
(4) Engage wire connectors to fog lamps, if
equipped.
(5) Install push-in fasteners attaching air deflector
to front bumper fascia.
(6) Remove lifting device.
(7) Close hood.
Fig. 1 Front Bumper 1 - FOG LAMP 2 - FRONT BUMPER 3 - OUTER BUMPER BRACKET 4 - U-NUT 5 - FRAME 6 - INNER BUMPER BRACKET 7 - FASCIA BRACKET REMOVAL (1) Remove bolts attaching top of bumper to
bumper bracket.
(2) Remove nuts attaching inner bumper bracket
to frame (Fig. 1).
(3) Using a shallow socket and extension or equivalent,
tap with a hammer to drive inner bumper
bracket studs out of frame.
(4) Separate inner bumper bracket from frame. INSTALLATION (1) Position inner bumper bracket studs into
frame.
(2) Install nuts attaching inner bumper bracket to
frame. Tighten nuts to 94 N*m (70 ft. lbs.) torque.
(3) Install bolts attaching top of bumper to bumper
bracket. REMOVAL (1) Remove the front bumper. (2) Remove the bolts attaching the fascia to the
bumper.
(3) Separate fascia from bumper. INSTALLATION (1) Position fascia on bumper.
(2) Install the bolts attaching the fascia to the
bumper.
(3) Install the front bumper. REMOVAL (1) Remove trailer hitch, if equipped.
(2) Raise and support the rear of the vehicle.
(3) Support the bumper.
(4) Remove rivets at each side rear wheel well.
(5) Disconnect license plate lamp wiring harness.
(6) Remove nuts attaching bumper support brackets
to rear rails and crossmember (Fig. 2).
(7) Remove the bumper/fascia from the vehicle. INSTALLATION (1) Position the bumper/fascia on the vehicle.
Fig. 2 Rear Bumper 1 - BUMPER BEAM 2 - PUSH-PIN 3 - STEP PAD 4 - PUSH-PIN 5 - PUSH-PIN 6 - FASCIA 7 - SHIELD 8 - BLIND RIVET 9 - FASCIA BRACKET 10 - BUMPER BRACKET 11 - FRAME (2) Install nuts attaching bumper support brackets
to crossmember and rear rails (Fig. 2).
(3) Check gaps and fit. Adjust as necessary.
Tighten nuts to 54 N*m (40 ft. lbs.) torque.
(4) Connect license plate lamp wiring harness.
(5) If equipped, install the trailer hitch. REMOVAL (1) Remove rivets at each side rear wheel well. NOTE: Removing the step pad will damage the step
pad retainers, verify availability of step pad from
parts supplier. (2) Using a trim stick, carefully pry step pad from
fascia.
(3) Disconnect license plate lamp connector.
(4) Remove upper push pin from the bumper fascia
(Fig. 3).
(5) Remove the lower push pins from the bumper
fascia. (6) Remove the bumper fascia from the bumper
(Fig. 2).
Fig. 3 Rear Fascia 1 - LICENSE PLATE LAMP CONNECTOR 2 - FASCIA 3 - PUSH PIN 4 - RIVET 5 - PUSH PIN 6 - RIVET INSTALLATION (1) Position the bumper fascia on the bumper (Fig.2).
(2) Install upper push pin.
(3) Align all holes and install the lower push pins.
(4) Position step pad on fascia and press into
place.
(5) Connect license plate lamp connector.
(6) Align fascia bracket, wheel house liner shield
and fascia holes and install rivets.Description and operation
Removal and installation
Front bumper
Front bumper inner bracket
Front bumper fascia
Rear bumper
Rear bumper fascia
Dodge Durango (DN) 1998-2003 Service Manual
- Lubrication and Maintenance
- Suspension
- Differential and Driveline
- Brakes
- Cooling System
- Battery
- Starting Systems
- Charging System
- Ignition System
- Instrument Panel Systems
- Audio Systems
- Horn Systems
- Speed Control System
- Turn Signal and Hazard Warning Systems
- Wiper and Washer Systems
- Lamps
- Passive Restraint Systems
- Electrically Heated Systems
- Power Distribution System
- Power Lock Systems
- Vehicle Theft/Security Systems
- Power Seat System
- Power Window Systems
- Power Mirror Systems
- Chime/Buzzer Warning Systems
- Overhead Console Systems
- Engine
- Exhaust System
- Frame and Bumpers
- Fuel System
- Steering
- Transmission and Transfer Case
- Tires and Wheels
- Body
- Heating and Air Conditioning
- Emission Control Systems
- Introduction