Engine

• Description and operation
1. Engine. Engine lubrication system
2. Cylinder block. Crankshaft
3. Piston and connecting rod. Cylinder head
4. Valve guides. Timing drive system
5. Camshaft. Structural dust cover
6. Exhaust manifold
• Diagnosis and testing
1. Engine diagnosis-introduction. Service diagnosis-performance
2. Service diagnosis-mechanical. Service diagnosis-lubrication
3. Intake manifold leakage diagnosis. Cylinder compression pressure test
4. Cylinder head gasket failure diagnosis. Cylinder combustion pressure leakage test
5. Engine oil leak inspection
6. Rear seal area leaks-inspection. Hydraulic lash adjuster noise diagnosis
7. Checking engine oil pressure
• Service procedures
1. Form-in-place gaskets
2. Engine oil
3. Repair damaged or worn threads. Cylinder bore-honing
4. Hydrostatic lock. Valve service
5. Engine timing-verification
6. Timing chain-measuring wear. Pistons-fitting
7. Piston rings-fitting
8. Connecting rod bearings-fitting
9. Crankshaft main bearings
• Removal and installation
1. Engine mounts-left and right. Engine mount-rear
2. Structural cover. Engine assembly
3. Intake manifold
4. Exhaust manifolds
5. Cylinder head cover
6. Rocker arms. Cylinder heads
7. Valve springs and seals. Hydraulic lash adjuster
8. Crankshaft damper
9. Timing chain cover. Timing chain and sprockets
10. Idler shaft-timing drive. Camshafts-in vehicle
11. Crankshaft main bearings. Oil pan 4x2 vehicle
12. Oil pan 4x4 vehicle. Piston and connecting rod
13. Crankshaft
14. Flexplate. Oil pump
15. Engine oil pressure sending unit. Crankshaft oil seal-front
16. Crankshaft oil seal-rear. Engine core plugs
• Disassembly and assembly
• Cleaning and inspection
1. Intake manifold. Exhaust manifold
2. Cylinder heads. Piston and connecting rod
3. Oil pan. Oil pump
4. Cylinder block