Description and operation
DESCRIPTION A dual-note electric horn system is standard factory-
installed equipment on this model. The standard
equipment horn system features one low-note horn
unit and one high-note horn unit. The horn system
uses a non-switched source of battery current so that
the system will remain functional, regardless of the
ignition switch position. The horn system includes
the following components: Refer to Clockspring in the Description and Operation
section of Group 8M - Passive Restraint Systems
for more information on this component. Refer
to Central Timer Module in the Description and
Operation section of Group 8E - Instrument Panel
Systems for more information on this component.
Refer to Horn/Cigar Lighter/Power Outlet in the
Contents of Group 8W - Wiring Diagrams for complete
circuit diagrams. Following are general descriptions
of the remaining major components in the horn
system. OPERATION The horn system is activated by a horn switch concealed
beneath the driver side airbag module trim
cover in the center of the steering wheel. Depressing
the center of the driver side airbag module trim cover
closes the horn switch. Closing the horn switch activates
the horn relay. The activated horn relay then
switches the battery current needed to energize the
horns. Refer to the owner's manual in the vehicle glove
box for more information on the features, use and
operation of the horn system. CENTRAL TIMER MODULE The high-line Central Timer Module (CTM) can
also operate the horn system. A high-line CTM is
used on high-line versions of this vehicle. The CTM
combines the functions of a chime/buzzer module, an
intermittent wipe module, an illuminated entry module,
a remote keyless entry module, and a vehicle
theft security system module in a single unit.
The high-line CTM also controls and integrates
many of the additional electronic functions and features
included on models with this option. The horn
relay is one of the hard wired outputs of the CTM.
The high-line CTM is programmed to energize or deenergize
the horn relay in response to certain inputs
from the Remote Keyless Entry (RKE) system and/or
the Vehicle Theft Security System (VTSS).
Refer to Central Timer Module in the Description
and Operation section of Group 8E - Instrument
Panel Systems for more information on the high-line
CTM. Refer to Remote Keyless Entry System in
the Description and Operation section of Group 8P -
Power Lock Systems for more information on the
RKE system. Refer to Vehicle Theft Security System
in the Description and Operation section of
Group 8Q - Vehicle Theft/Security Systems for more
information on the VTSS. DESCRIPTION The dual electromagnetic diaphragm-type horns
are standard equipment on this model. Both horns
are mounted on a single bracket that is secured to
the front of the left vertical member of the radiator
support, just behind the radiator grille and forward of the radiator. The
high-note horn is connected in
parallel with the low-note horn. The horns are connected
to the vehicle electrical system through the
headlamp and dash wire harness. Each horn is
grounded through its wire harness connector and a
ground circuit to an eyelet terminal secured by a
ground screw located on the right front inner fender
behind the right headlamp, and receives battery current
through the closed contacts of the horn relay.
Both horns and the mounting bracket are serviced
as a single unit. The horns cannot be repaired or
adjusted and, if faulty or damaged, the entire horn
and bracket unit must be replaced. OPERATION Within the two halves of the molded plastic horn
housing are a flexible diaphragm, a plunger, an electromagnetic
coil and a set of contact points. The diaphragm
is secured in suspension around its
perimeter by the mating surfaces of the horn housing.
The plunger is secured to the center of the diaphragm
and extends into the center of the
electromagnetic coil. The contact points control the
current flow through the electromagnet.
When the horn is energized, electrical current
flows through the closed contact points to the electromagnet.
The resulting electromagnetic field draws
the plunger and diaphragm toward it until that
movement mechanically opens the contact points.
When the contact points open, the electromagnetic
field collapses allowing the plunger and diaphragm to
return to their relaxed positions and closing the contact
points again. This cycle continues repeating at a
very rapid rate producing the vibration and movement
of air that creates the sound that is directed
through the horn outlet. DESCRIPTION The horn relay is a electromechanical device that
switches battery current to the horn when the horn
switch grounds the relay coil. The horn relay is
located in the Junction Block (JB), on the left end of
the instrument panel in the passenger compartment.
If a problem is encountered with a continuously
sounding horn, it can usually be quickly resolved by
removing the horn relay from the JB until further
diagnosis is completed. See the fuse and relay layout
label affixed to the inside surface of the fuse access
panel for horn relay identification and location.
The horn relay is a International Standards Organization
(ISO) micro-relay. Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The ISO micro-relay terminal functions
are the same as a conventional ISO relay. However,
the ISO micro-relay terminal pattern (or footprint) is
different, the current capacity is lower, and the physical
dimensions are smaller than those of the conventional
ISO relay.
The horn relay cannot be repaired or adjusted and,
if faulty or damaged, it must be replaced. OPERATION The ISO relay consists of an electromagnetic coil, a
resistor or diode, and three (two fixed and one movable)
electrical contacts. The movable (common feed)
relay contact is held against one of the fixed contacts
(normally closed) by spring pressure. When the electromagnetic
coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.
When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor or diode is connected
in parallel with the electromagnetic coil in the
relay, and helps to dissipate voltage spikes that are
produced when the coil is de-energized. DESCRIPTION A center-blow, normally open, resistive membranetype
horn switch is secured with heat stakes to the
back side of the driver side airbag module trim cover
in the center of the steering wheel (Fig. 1). The
switch consists of two plastic membranes, one that is
flat and one that is slightly convex. These two membranes
are secured to each other around the perimeter.
Inside the switch, the centers of the facing
surfaces of these membranes each has a grid made
with an electrically conductive material applied to it.
One of the grids is connected to a circuit that provides
it with continuity to ground at all times. The
grid of the other membrane is connected to the horn
relay control circuit.
The steering wheel and steering column must be
properly grounded in order for the horn switch to
function properly. The horn switch is only serviced as
a part of the driver side airbag module trim cover. If
the horn switch is damaged or faulty, or if the driver
side airbag is deployed, the driver side airbag module
trim cover and horn switch must be replaced as a
unit. OPERATION When the center area of the driver side airbag trim
cover is depressed, the electrically conductive grids
on the facing surfaces of the horn switch membranes
contact each other, closing the switch circuit. The completed horn switch
circuit provides a ground for
the control coil side of the horn relay, which activates
the relay. When the horn switch is released, the
resistive tension of the convex membrane separates
the two electrically conductive grids and opens the
switch circuit.
Fig. 1 Driver Side Airbag Module Trim Cover and Horn Switch 1 - RETAINER SLOTS 2 - RETAINER SLOTS 3 - HORN SWITCH 4 - LOCKING BLOCKSHorn system
Horn
Horn relay
Horn switch
Dodge Durango (DN) 1998-2003 Service Manual
- Lubrication and Maintenance
- Suspension
- Differential and Driveline
- Brakes
- Cooling System
- Battery
- Starting Systems
- Charging System
- Ignition System
- Instrument Panel Systems
- Audio Systems
- Horn Systems
- Speed Control System
- Turn Signal and Hazard Warning Systems
- Wiper and Washer Systems
- Lamps
- Passive Restraint Systems
- Electrically Heated Systems
- Power Distribution System
- Power Lock Systems
- Vehicle Theft/Security Systems
- Power Seat System
- Power Window Systems
- Power Mirror Systems
- Chime/Buzzer Warning Systems
- Overhead Console Systems
- Engine
- Exhaust System
- Frame and Bumpers
- Fuel System
- Steering
- Transmission and Transfer Case
- Tires and Wheels
- Body
- Heating and Air Conditioning
- Emission Control Systems
- Introduction