Fluid and filter replacement

(1) Transmission fluid must be at normal operating temperature for accurate fluid level check. Drive vehicle if necessary to bring fluid temperature up to normal hot operating temperature of 82C (180F).

(2) Position vehicle on level surface.

(3) Start and run engine at curb idle speed.

(4) Apply parking brakes.

(5) Shift transmission momentarily into all gear ranges. Then shift transmission back to Neutral.

(6) Clean top of filler tube and dipstick to keep dirt from entering tube.

(7) Remove dipstick (Fig. 70) and check fluid level as follows: (a) Correct acceptable level is in crosshatch area.

(b) Correct maximum level is to MAX arrow mark.

(c) Incorrect level is at or below MIN line.

(d) If fluid is low, add only enough Mopart ATF Plus 3 to restore correct level. Do not overfill.

CAUTION: Do not overfill the transmission. Overfilling may cause leakage out the pump vent which can be mistaken for a pump seal leak. Overfilling will also cause fluid aeration and foaming as the excess fluid is picked up and churned by the gear train. This will significantly reduce fluid life.

Fig. 70 Dipstick Fluid Level Marks-Typical Fig. 70 Dipstick Fluid Level Marks-Typical

1 - DIPSTICK

2 - MAXIMUM CORRECT FLUID LEVEL

3 - ACCEPTABLE FLUID LEVEL

FLUID AND FILTER REPLACEMENT

Refer to the Maintenance Schedules in Group 0, Lubrication and Maintenance, for proper service intervals. The service fluid fill after a filter change is approximately 3.8 liters (4.0 quarts).

REMOVAL

(1) Hoist and support vehicle on safety stands.

(2) Place a large diameter shallow drain pan beneath the transmission pan.

(3) Remove bolts holding front and sides of pan to transmission (Fig. 71).

(4) Loosen bolts holding rear of pan to transmission.

(5) Slowly separate front of pan away from transmission allowing the fluid to drain into drain pan.

(6) Hold up pan and remove remaining bolt holding pan to transmission.

(7) While holding pan level, lower pan away from transmission.

(8) Pour remaining fluid in pan into drain pan.

(9) Remove screws holding filter to valve body (Fig. 72).

(10) Separate filter from valve body and pour fluid in filter into drain pan.

(11) Dispose of used trans fluid and filter properly.

Fig. 71 Transmission Pan-Typical Fig. 71 Transmission Pan-Typical

1 - GASKET

2 - PAN

3 - TRANSMISSION

INSPECTION

Inspect bottom of pan and magnet for excessive amounts of metal. A light coating of clutch or band material on the bottom of the pan does not indicate a problem unless accompanied by slipping condition or shift lag. If fluid and pan are contaminated with excessive amounts or debris, refer to the diagnosis section of this group.

Check the adjustment of the front and rear bands, adjust if necessary.

CLEANING

1) Using a suitable solvent, clean pan and magnet.

Fig. 72 Transmission Filter-Typical Fig. 72 Transmission Filter-Typical

1 - TRANSMISSION

2 - FILTER

(2) Using a suitable gasket scraper, clean gasket material from gasket surface of transmission case and the gasket flange around the pan.

INSTALLATION

(1) Place replacement filter in position on valve body.

(2) Install screws to hold filter to valve body (Fig.

72). Tighten screws to 4 N*m (35 in. lbs.) torque.

(3) Place new gasket in position on pan and install pan on transmission.

(4) Place pan in position on transmission.

(5) Install screws to hold pan to transmission (Fig.

71). Tighten bolts to 17 N*m (150 in. lbs.) torque.

(6) Lower vehicle and fill transmission with Mopart ATF Plus 3, type 7176 fluid.

    Dodge Durango (DN) 1998-2003 Service Manual

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